Powder Coating System Creator

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Company Name* This field is required.Please write your Company Name
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Country* This field is required.
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Phone Number* This field is required.Please write your Company or private telephone number
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Phone Number
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Email* This field is required.Please write your mail address
example@example.com
Confirm Email
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Is your company a manufacturer or a paint workshop?* This field is required."If you intend to coat your own products, select 'Manufacturer'. If you plan to offer powder coating services to external customers, select 'Paint Workshop'.
Paint Workshop
Manufacturer
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Do you have an existing assembly area for painting plant installation?* This field is required.
Yes I have
I will build a new place according to the Facility Layout.
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Existing Assembly Area Dimensions* This field is required.Please write down the dimensions of your current installation space in millimeters.
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If you have an installation site diagram, please upload it.
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Biggest Workpiece Dimensions* This field is required.Please enter the maximum dimensions (in millimeters) of the largest item you plan to powder coat at your facility. The facility will be designed based on this part size. If this largest workpiece will be powder coated only occasionally, please indicate this in the next section. This will help us avoid designing an unnecessarily large and economically inefficient facility.
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What you want to powder coat ?* This field is required.Please provide detailed information about the products you plan to powder coat. Specify the type of workpieces, such as steel doors, frames, furniture, aluminum parts, or various other items. If you also have products in different sizes, please specify them.
0/30
Huge
Large
Normal
Small
Ok
Ok
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Workpiece Raw Material* This field is required.You can choose more than one.
Aluminium
Steel
Galvanized Metal
Stainless Steel
Other
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What is your workpiece raw material?Plastic, Wood, Titanium, stainless steel etc.
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Number of daily color changes?* This field is required.On average, how many color changes do you expect to perform in the spray booth per working day?
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Choose your heating fuel* This field is required.
Electric
Diesel
Gas
Infrared
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Which type of painting line you prefer ?* This field is required.In the Simple Manual system option, you can also add an overhead transfer rail to your oven. However, in this case, there will be no rail connection between the booth and other facility equipment—the oven will have its own independent rail. If you require a fully connected rail system between all processes, please select the Bar Transfer system. For fully automatic facilities, choose the Continuous Conveyor system option.
SIMPLE MANUAL SYSTEM
BAR TRANSFER CONVEYOR SYSTEM
CONTINUOUS CONVEYOR SYSTEM
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Please Choose the oven type ?* This field is required.
BOX TYPE
OVERHEAD AUTOMATIC CONVEYOR TYPE
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Please Choose the oven carrier type ?* This field is required.What type of carrier system would you like to put your work piece into the oven?
Lower carts
Rails in the floor
Upper tracks
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Oven Interior Dimensions* This field is required.Please enter the desired oven dimensions in millimeters. If we have a standard oven model that closely matches your requested dimensions, we will include it in our offer. If you require the oven to be built exactly to these dimensions, please select the 'Exact Dimensions' option. In that case, we will prepare a quotation for a custom-built oven.
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Would you like to add optional features for your oven ?
SNAP DOOR : To open them just pull the door. The lock has adjustable according to door pressure. To close them only need to push the door. The lock automatically will catch the door to shut them well.
PADDLE BOX : In order to minimize the effect of heating the hall when the ovendoor is opened. It is mounted above the doors for outflow heat.It also absorbs the fumes during and after the curing process.
PID CONTROL : PID is a system in which, by adjusting the voltage at the setpoint temperature, the heating power that is currently needed is selected minimizing the effect of temperature fluctuations
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Would you like to add a painting booth to your offer ?* This field is required.
YESNO
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Painting booth DimensionsPlease review the drawing below and mark the model with dimension 'A' that suits your needs on the next page. Other features will be selected in the following questions.
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Painting booth Selection* This field is required.Please select the powder coating booth that best suits your needs.
MATBOOTH.FT.01 - 1550 mm.
MATBOOTH.FT.02 - 1950 mm.
MATBOOTH.FT.03 - 2400 mm.
MATBOOTH.FT.04 - 2600 mm.
MATBOOTH.FT.05 - 3000 mm.
MATBOOTH.FT.06 - 3500 mm.
MATBOOTH.FT.07 - 4500 mm.
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Painting booth Filtration Type* This field is required.All our cabins are equipped with wheels for mobility. Cartridge Filtered: If you want to reclaim powder coating in filtered models, a separate filter must be used for each color. This is not necessary in cyclone cabins. If you do not intend to reuse the sprayed powder coating, filtered cabins offer a cost-effective solution. Mono Cycloned: The Mono Cyclone system allows for quick color changes and effortless reuse of powder coating in the cabin. The used powder can be reclaimed without the need to replace filters.
FILTERED
MONO CYCLONED
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Painting booth Chassis Type ?* This field is required.Please choose the painting booth body shape.These chassis types are applicable to both Mono Cyclone and Filtered models. MODEL-K: This is the short-depth model. It can be placed at the front or rear of rail systems and is used as a powder extraction wall. MODEL-L: This model has an extended lower chassis. Powder sprayed in front of the cabin falls onto the cabin platform instead of the factory floor. The spilled powder can be swept into a drawer using a broom and reused. This prevents contamination of the factory floor.
MODEL-K
MODEL-L
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Would you like to include the Nano Filter Add-On?* This field is required.Standard filtered spray booth models require an additional exhaust duct connection. However, if you choose the Nano Filter Add-On, there will be no need to connect an air duct to the extraction fan. With the Nano Filter Add-On, the extracted air is first filtered through powder and then HEPA filters before being safely released back into the environment.
I want Nano Filter Add-On
I can connect an air duct to the extraction fan. I don't want Nano Filter Add-On
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Painting booth Workpiece Hanger typePlease select how you would like to hang the part to be coated in front of the booth. Rotating Hanger Type: With this hanger type, you can move the workpiece mounted on the booth back and forth, and also rotate it around its own axis. Rail Stand: In this hanger type, a rail is installed in front of the booth. The workpiece suspended from the rail can be moved left and right. Optionally, with a special bar attachment, it can also be rotated around its own axis. This rail can be connected to the oven. Note: If your workpiece is longer than 1.5 meters, the rail system must be positioned away from the booth in order to allow the piece to rotate around its own axis. However, this reduces powder extraction efficiency. In such cases, two booths can be placed side by side in front of and behind a centrally positioned rail, allowing both sides of the workpiece to be coated without rotation.
Rotating Hanger
Rail Stand
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Would you like to add optional features for your spraybooth ?
AUTOMATIC SIEVE
EXPROOF FAN
EXPROOF LIGHTING
INVERTER FAN SPEED CONTROL
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Would you like to add a Spraygun to your offer ?* This field is required.
YESNO
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What kind of painting spraygun you need ?* This field is required.In multicolor powder coating sets, the powder box is placed directly on the unit, allowing powder to be drawn directly from the box. This makes color changes easier. However, if you mostly use a single color throughout the day, the standard model will be a more economical solution for you.
STANDART
MULTI-COLOR TOUCHSCREEN-SMART
ELITE-MULTICOLOR-ECO MODEL
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How will you do the surface pre-treatment of your workpieces before painting?* This field is required.Surface treatment plays a critical role in enhancing the performance of both powder and wet paint coatings. When applied correctly, it significantly improves paint adhesion and corrosion resistance. Issues such as corrosion and blistering are often the result of inadequate or improper surface preparation. This process can be carried out manually by wiping the surface of the material or using certain surface washing machines.
Suggest me a system.
I do not want surface pre-treatment
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Do you want a sandblasting cabinet?* This field is required.A blast cabinet offers an efficient solution for cleaning, deburring, finishing, and preparing a wide range of materials. Regardless of the media used—such as aluminum oxide, glass beads, silicon carbide, plastic beads, or organic materials—blast cabinets designed for continuous operation can significantly boost productivity and reduce costs by replacing labor-intensive manual processes like sanding, chemical cleaning, acid etching, wire brushing, and deburring. You can choose from our range of standard sandblasting cabinets offered at competitive prices.
YESNO
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What kind of sandblasting cabinet you need ?* This field is required.The Injector Blasting Cabinet is primarily used for surface roughening and is suitable for use with low-density abrasive media. If you intend to remove paint or rust, you should choose a high-pressure blasting cabinet. Wet blasting, on the other hand, is a special water-assisted version of the injector-type cabinet.
INJECTOR SANDBLASTING CABINET (SV)
HIGH PRESSURED SANDBLASTING CABINET (SVP)
WET SANDBLASTING CABINET (SVW)
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Select the direction of the sandblasting cabinet entrance door.
SIDE DOOR
FRONT DOOR
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Please review the sandblasting cabinet dimensions from the table before making your selection.
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Please choose your Sandblasting Cabinet model* This field is required.Please select the Sandblasting Cabinet model that best suits your needs.
SV-900
SV-1000
SV-1300
SV-1800
SVP-1000
SVP-1300
SVW-1000
SVW-1300
SVW-1800
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Would you like to add optional features for your Sandblasting Cabinet ?
MANUAL ROTARY TABLE
AUTOMATIC ROTARY TABLE
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Do you want a paint stripping tank?* This field is required.Paint stripping tanks are used in powder paint and wet paint plants to easily and safely remove the paint on the hanging apparatus with paint accumulation over time, and the materials that have been painted in the wrong color or need to be changed. You can choose one of our standard paint stripping tanks at attractive prices.
YESNO
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Please review the paint stripping tank dimensions from the table before making your selection.
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Please choose your paint stripping tank model* This field is required.
BSK-600-700*700
BSK-1200-700*700
BSK-1200-1400*700
BSK-1400-400*700
BSK-1800-700*700
BSK-2400-700*700
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Would you like to add optional features for your paint stripping tank ?
DRIP TRAY : It can be placed in front of the tank so that chemical and paint residues on the workpiece removed from the tank do not drip onto the work area floor. It has swivel and locked wheels. The chemical accumulated in it can be transferred into the tank with its stainless valve. A stainless steel pump can optionally be added for this, or the tray is lifted over the tank with the aid of a forklift and emptied using the valve.
STRIPPING BOOTH : The workpiece whose paint has softened should be cleaned with pressurized water after it is removed from the tank. This cleaning process should be done in a special cabinet to prevent environmental pollution. This cabin can be placed in the desired area thanks to the movable and locked wheels underneath. The waste paint is separated from the waste liquid with the wire screen protector before the waste valve.
CRANE PILLAR AND CRANE : The workpieces are immersed in the paint stripping tank with a stainless basket. In order to raise and lower this basket, there should be a crane system on the tank. The portable crane foot allows to lift the basket and move it to the desired area thanks to its rotating wheels.
PISTON COVER : In our standard models, tank covers have gas springs. When you manually lift the cover, it pulls itself up. But we also offer pneumatic piston. Thanks to this piston, you can easily open and close the tank cover with the joystick located on the side of the tank.
MIXER : The stainless mixer that can be placed in the tank ensures that the chemical in the tank works more efficiently and for a long time.
HOOD WITH EXPROOF FAN : Thanks to this hood system, which can be mounted on the paint stripping tank, the spread of odor into the work area is prevented. With the ex-proof fan, all kinds of flammable solvents are safely removed.
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Daily Capacity of requested plant* This field is required.for standard size products
PCS
44
Daily Working Hours* This field is required.If there is more than one shift, please specify.
hours
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Select the processes you would like to include in your continuous coating line.* This field is required.1 – Manual Powder Coating Room Without Powder Recovery System: Typically used for manual coating of large workpieces. Just suitable for P&F Conveyor systems. 2 –Automatic Powder Coating Booth With Powder Recovery System: Allows both automatic and manual powder coating of parts up to 800 mm in width. Equipped with a color change station, mono cyclone, and filter unit for automatic powder recovery. Can be manufactured from PVC or stainless steel for fast color changes. 3 – I, U or M Shape Curing Oven: A powder curing oven and an essential component of the system. 4 – I, U or M Shape Drying Oven: Ensures the drying of workpieces after the chemical pretreatment unit. 5 – Chemical Pretreatment: Surface treatment enhances the effectiveness of all powder and wet paint coatings. Proper surface preparation improves paint adhesion and corrosion resistance. Issues like corrosion and blistering usually result from inadequate pretreatment. In many cases, surface treatment is more critical than the final coating itself. 6 – Automatic Continuous Sandblasting Tunnel Performs surface preparation before painting by sandblasting workpieces suspended on the conveyor line. 7 – Bar Lifting Station: Lifting heavy or tall workpieces onto hanger bars can be difficult. A bar lifting station allows you to suspend parts onto the bars with ease.
Manual Powder Coating Room
Automatic Powder Coating Booth
I, U or M Shape Curing Oven
I, U or M Shape Drying Oven
Chemical Pretreatment
Automatic Continuous Sandblasting Tunnel
Bar Lifting Station
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Which type of conveyor line you prefer ?* This field is required.With continuous conveyors, the conveyor line is in continuous movement. With P&F conveyors complex systems can be designed . The motion areas of the workpieces can be adjusted through automation as wanted.
CONTINUOUS MONO-RAIL CONVEYOR
POWER&FREE TYPE CONVEYOR
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Which type of surface pretreatment line you prefer ?* This field is required.The Spray Tunnel can be used with both monorail and Power & Free (P&F) systems. Immersion-type surface treatment lines and cabin-type automatic washing systems, however, can only be integrated with Power & Free (P&F) systems.
SPRAY TUNNEL
IMMERSION TYPE
CABIN TYPE AUTOMATIC WASHING MACHINE
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Process of Surface PretreatmentIf you already have a chemical supplier and have defined the process to be applied to your products, please enter the process parameters below. If you do not have a chemical supplier, we can recommend a suitable process recipe for you.
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Transfer Bar Load capacity* This field is required.How many kg of workpiece do you want to load on a Bar ?
150 kg
250 kg
450kg
1000 kg
2000 kg
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Rail Axis Spacing* This field is required.In Bar Transfer systems, the bars carrying the workpieces are manually moved along rails between process stations. When determining the spacing between rail axes, make sure the distance is greater than the width of your narrowest workpiece. For wider parts, you can suspend them across multiple bars on separate rails. If you have no idea, you may skip this question.
X=250 mm
X=300 mm
X=350 mm
X=400 mm
X=450 mm
X=500 mm
X=550 mm
X=600 mm
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Select the processes you would like to include in your Bar Transfer coating line.* This field is required.1 – Powder Coating Room Without Powder Recovery System: Typically used for manual coating of large workpieces. Offers the option to upgrade with automatic powder coating equipment. Powder recovery is not available in this system. 2 –Powder Coating Booth With Powder Recovery System: Allows both automatic and manual powder coating of parts up to 800 mm in width. Equipped with a color change station, mono cyclone, and filter unit for automatic powder recovery. Can be manufactured from PVC or stainless steel for fast color changes. 3 – Curing Oven: A powder curing oven and an essential component of the system. 4 – Additional Drying Oven: In Bar Transfer systems, the curing oven is generally also used for drying. However, for higher production speeds, integrating a separate drying oven into the system can be beneficial. 5 – Chemical Pretreatment: Surface treatment enhances the effectiveness of all powder and wet paint coatings. Proper surface preparation improves paint adhesion and corrosion resistance. Issues like corrosion and blistering usually result from inadequate pretreatment. In many cases, surface treatment is more critical than the final coating itself. 6 – Sandblasting Booth: Used before powder coating for surface preparation (roughening), and for removing dirt, rust, or old paint layers. 7 – Bar Lifting Station: Lifting heavy or tall workpieces onto hanger bars can be difficult. A bar lifting station allows you to suspend parts onto the bars with ease. 8 – Bar Park Stations: Stations with empty rails used to hold bars during process delays or to allow coated and cured parts to cool down.
Powder Coating Room Without Powder Recovery System
Powder Coating Booth With Powder Recovery System
Curing Oven
Additional Drying Oven
Chemical Pretreatment
Sandblasting Booth
Bar Lifting Station
Bar Park Stations
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Select the Painting process* This field is required.It is possible to install both automatic and manual powder coating booths within the same facility. There are two main types of powder coating spray booths: 1. Powder Coating Rooms: These are typically used for manual powder coating of large workpieces. Automatic coating equipment can be added later if required. Powder coating rooms do not support powder recovery—only powder collection is possible. In automatic powder coating rooms, the bar carrying the workpieces remains stationary, while robots on both sides move back and forth along the length of the booth to apply the powder coating. 2. Fully Automatic Powder Coating Booth with Recovery System: If sufficient installation space is available, a fully automatic booth with a powder recovery system can be integrated into the line. These systems use a single rail equipped with an automatic bar driver that moves the bar—loaded with workpieces—through the booth. The parts are coated by powder coating robots during this automated movement.
Automatic
Manual
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How many rail you need on your Powder Coating Room?* This field is required.Up to three transport rails can be installed in powder coating rooms. If you opt for three rails, you can load workpieces weighing up to twice your standard bar capacity by suspending them across the first and third rails and moving them into the booth. The center rail is used for parts suspended on a single bar.
1 Rail
2 Rail
3 Rail
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Number of Bar Lifting Stations and Rail Count* This field is required.How many Bar Lifting Stations do you need in the system? You may add two or more stations—separately for loading and unloading areas. For each station you add, please also specify the required number of rails. Bar Lifting Station: Mounting heavy or tall workpieces onto hanger bars can be challenging. A bar lifting station allows for effortless suspension of parts onto the bars.
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How many rail you need on Parking Stations ?* This field is required. Bar Park Stations: Stations with empty rails used to hold bars during process delays or to allow coated and cured parts to cool down.
PCS
56
Chemical Pretreatment System Application* This field is required.Chemical Pretreatment: Surface treatment enhances the effectiveness of all powder and wet paint coatings. Proper surface preparation improves paint adhesion and corrosion resistance. Issues like corrosion and blistering usually result from inadequate pretreatment. In many cases, surface treatment is more critical than the final coating itself.
Automatic
Manual
Automatic & Manual
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How many rail you need on Chemical Pretreatment System ?* This field is required.You can add multiple rails to the Chemical Pretreatment System. This selection should be based on how many fully loaded bars of workpieces you intend to powder coat per day, as the total duration of a washing process plays a key role in determining the system's capacity. Typically, systems are designed with 1, 2, or 3 rails.
PCS
58
Process of Surface PretreatmentIf you already have a chemical supplier and have defined the process to be applied to your products, please enter the process parameters below. If you do not have a chemical supplier, we can recommend a suitable process recipe for you.
59
How many rail you need on Curing Oven ?* This field is required.You have already provided the rail center spacing. Once you specify how many rails you require in the oven, we will determine the appropriate oven dimensions based on the given rail spacing and the size of your workpieces.
PCS
60
How many rail you need on Drying Oven ?* This field is required.You have already provided the rail center spacing. Once you specify how many rails you require in the oven, we will determine the appropriate oven dimensions based on the given rail spacing and the size of your workpieces.
PCS
61
Sandblasting Booth installation area* This field is required.Should the sandblasting cabinet have a connection to the conveyor system? Or should it be installed in a separate area?
On Conveyor Line
Seperate Area
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How many rail you need on Sandblasting Booth ?* This field is required.You have already provided the rail center spacing. Once you specify how many rails you require in the Sandblasting Booth, we will determine the appropriate booth dimensions based on the given rail spacing and the size of your workpieces.
PCS
63
Sandblasting Booth Dimensions* This field is required.Enter the desired sandblasting booth dimensions in millimeters. When determining the booth size, it should be at least 2 meters wider and longer than your largest workpiece.
64
Purpose of Blasting* This field is required. Sandblasting Booth: Used before powder coating for surface preparation (roughening), and for removing dirt, rust, or old paint layers.
Sweeping (Roughening)
Rust and Paint Removing
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Which recovery method do you prefer for your blast room?* This field is required.1. Automatic Floor Sweeping with Media Recovery System: Used blasting media is automatically collected and transported to the recovery unit using pneumatically driven scraper shovels or a belt conveyor, which moves the media through linear and cross-feed channels. 2. Manual Sweeping into Recovery System: The operator manually sweeps the used abrasive with a brush or shovel into the automatic recovery system for reuse. 3. Manual Sweeping into Blasting Pot: The used abrasive is manually swept directly back into the blasting vessel (pot) for reuse, without passing through a recovery system.
Automatic Floor Sweeping with Media Recovery System
Manual Sweeping into Recovery System
Manual Sweeping into Blasting Pot
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Is the installation area for the sandblasting cabinet suitable for excavation work?* This field is required.Abrasive media scrapers are located at the bottom of the blasting booth. If excavation is possible at the installation site, the scrapers are embedded into a pit in the floor, allowing level access to the booth. However, if excavation is not feasible, the booth is mounted on a steel chassis that houses the scrapers. In this case, there will be a minimum entry height of 25 cm at the booth entrance.
YESNO
67
Select the layout for your Automatic Floor Sweeping System.* This field is required.When a full floor scraper system is selected, no manual intervention is required. Partial floor scraper systems, however, require manual sweeping assistance.
1xCROSS
U-FORM
L-FORM
H-FORM
FULL FLOOR
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Please select the needed loading of the grating.Steel grates are placed over the floor scrapers. Please specify the load capacity required for these grates.
Manload (1,2t /m²)
Wheelload - Load capacity 2 t/m²
Wheelload - Load capacity 3 t/m²
Wheelload - Load capacity 5 t/m²
69
Operation mode for abrasive cleaning equipment* This field is required.There are two different modes of how our air wash seperator can be operated. Please choose either a Y-piece or an extra filter:Y-Piece : The Y-piece is a cheap option that uses the main dust collector as air stream for the abrasive cleaning unit. The configurator automatically adds 2000m³/h to the calculation of airflow for the main dust collector.Extra Filter : If you buy an extra dust collection filter for the air-washed separator, you can make the adjustments on the separator easier and ensure less consumable wear.
Y-Piece
Extra Filter
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Do you need a noise insulation for your filter?* This field is required.For all our filters we are offering a silencer for the exhaust air ducting and a noise insulation for the fan, both parts can be chosen separately. We at Proton are only using quality silencers and noise insulation that are especially adapted to the filter size. Silencer : The silencers are of the absorption silencer type and the damping ability is affected by the geometric design and the chosen damping material. Every silencer is especially adapted to the filter/fan type. For best results we are using rectangular and round silencers filled with mineral wool.The standard silencer reduces the noise level to about 85 dB(A) at 1m of the exhaust air. Acoustic Insulation : The acoustic insulation reduces the noise of the fan, which is especially important in the inside of the hall when you do not have an engine room. The acoustic insulation reduces the noise to about 85 dB(A) at 1m.
Silencer
Acoustic Insulation
No Need
71
If you have a sketch or drawing of your preferred system layout, kindly send it to us.
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72
Project Timeline: When do you plan to commission the facility?* This field is required.
in 2 months
in 6 months
in 1 year
73
Project Budget: Comprehensive systems like this can be designed in hundreds of different configurations. Knowing your budget allows us to propose the most suitable solution for your site and specific needs.* This field is required.A statement like the example you provided will suffice.
74
Anything else you want to note?about your request
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Large
Normal
Small
Ok
Ok
75
Would you like to sign up for our newsletter and be informed about the latest campaigns?* This field is required.
YESNO
76
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