Suspension Installation Form

SUSPENSION INSTALLATION FORM

This form is to be completed at the time of installation.

Installing suspension often requires special tools and expert knowledge. All fitment should be performed by a qualified and experienced fitter. Always tighten bushed components after the vehicle is let down onto the ground at normal ride height, otherwise damage from torsional stresses can occur. Ironman 4x4 recommends a wheel alignment after fitment of new suspension, consideration to natural spring settling should be taken into account before alignment is done. Always adhere to vehicle manufacturers torque specification when tightening fasteners. Always grease polyurethane bushes prior to fitment, Ironman 4x4 recommends a molybdenum based grease or grease specified for polyurethane. If necessary, brake proportioning valve should only be adjusted and tested by a qualified brake specialist.

500km Suspension Inspection

Date of 500KM Check

Date

Inspectors Name

First NameLast Name

Check tension of all fittings, fasteners and wheels to ensure the correct manufacturers specifications.

Visually inspect all suspension components.

Measure the ride heights

DS Front (mm)

Ensure this is completed on a level surface

NS Front (mm)

Ensure this is completed on a level surface

DS Rear (mm)

Ensure this is completed on a level surface

NS Rear (mm)

Ensure this is completed on a level surface

500KM Check Notes

Additional Information

Your Details

Business Name

Phone Number

Email

example@example.com

Customer Details

Customer details to are collected for warranty/recall purposes only and will not to be used for any marketing or advertising material

Name:

First NameLast Name

Customer Email

example@example.com

Vehicle Details

Vehicle Registration

Vehicle Identification No (VIN)

Vehicle Make

Vehicle Model

Vehicle Odometer

Engine Type

Body Type

Wheel Rim Size (mm)

Inspect tyres for uneven wear

Images of tyre(s)

Pre-Existing Modifications

Suspension Component Details

Quantity:

Part Number

Batch Number

Part Number

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Part Number

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Suspension Measurements

Actual Spring Measurements

Free Height (mm) - DS Front

Free Height (mm) - NS Front

Free Height (mm) - DS Rear

Free Height (mm) - NS Rear

Pre-Fitment Measurements (prior to product installation on vehicle)

Before (mm) - DS Front

Rim to Guard

Before (mm) - NS Front

Rim to Guard

Before (mm) - DS Rear

Rim to Guard

Before (mm) - NS Rear

Rim to Guard

Post-Fitment Measurements (after product installation on vehicle)

After (mm) - DS Front

Rim to Guard. Ensure this is completed after a test drive and on a level surface

After (mm) - NS Front

Rim to Guard. Ensure this is completed after a test drive and on a level surface

After (mm) - DS Rear

Rim to Guard. Ensure this is completed after a test drive and on a level surface

After (mm) - NS Rear

Rim to Guard. Ensure this is completed after a test drive and on a level surface

Notes

Post Installation Inspection

Installers Name

First NameLast Name

Date Of Inspection

Date

All fitting, fasteners and wheels have been torqued to the correct manufacturers specifications and marked with a paint pen where appropriate.

Has the customer booked in for the 500km Inspection?

An email will be sent to your customer reminding them to make contact with your business to book in for the 500km check.

All measurements are to be recorded prior to installation, immediately after installation, and again at the 500km check.

All vehicle height measurements are to be taken from lower of wheel rim to the guard, unless otherwise stated. Up to 10mm height reduction in springs can be considered normal due to settling overtime. All measurements are metrics excluding wheel rim size.

Suspension product warranty period is 3 years or 60,000km, GVM warranty period is 2 years or 40,000km unless otherwise stated.