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Fire Pump Monthly Routine Maintenance
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Person completing the testing
First Name
Last Name
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Site
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Date
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Date
Year
Month
Day
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Testing to be completed on this visit
Monthly
6 Monthly
Yearly
5 Yearly
Fire Alarm
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Row 0, Column 0
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Fire Extinguishers
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Fire Sprinklers
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Hydrants
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Row 3, Column 0
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Row 3, Column 1
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Pumps
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Row 4, Column 0
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Fire Hose Reels
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Row 5, Column 0
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Row 5, Column 1
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Gas System
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Row 6, Column 0
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Fire Alarm
Fire Extinguishers
Fire Sprinklers
Hydrants
Pumps
Fire Hose Reels
Gas System
Monthly
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6 Monthly
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Yearly
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5 Yearly
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Monthly
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Monthly
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Row 2, Column 0
6 Monthly
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5 Yearly
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Monthly
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6 Monthly
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5 Yearly
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Monthly
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Row 4, Column 0
6 Monthly
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5 Yearly
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Monthly
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6 Monthly
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5 Yearly
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Monthly
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6 Monthly
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Yearly
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5 Yearly
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Row 6, Column 3
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1.1 Pump Areas
(a) CHECK that pump areas are unobstructed, not used for storage and lighting is adequate. (b) Where pump pressure-relief valves are fitted, CHECK that discharge will not cause flooding or water damage.
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1.2 Check ID & Signage
(a) CHECK that each pumpset has a clearly visible warning sign stating ‘Danger this Pump Starts Automatically’. (b) CHECK that there are readily seen and clearly legible ID plates on each controller, driver (diesel and electric), pumpset (on base plate) and pump (on the pump). (c) CHECK each pump controller is labelled Fire Pump Controller’, has clear operating instructions posted, has all operating components clearly identified, and has all indicating lights clearly labelled.
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1.3 Pump Water Supply Valves
2 If a valve list does not exist, it may be developed during this activity.
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1.4 Pressure Gauges
CHECK that all pressure gauges are reading within the ranges indicated on the pressure gauge schedule. Record pressure ..................... kPa ..................... kPa
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1.5 Water Supply Tank
Perform routine service in accordance with Section 5.
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1.6 General Inspection
CHECK for any obvious signs of physical damage or deterioration.
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1.7 Compression Ignition Diesel Pumpst
(f) CHECK battery capacity or cold cranking amperage is appropriate.
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1.8 Engine Warning Devices
Where fitted, check engine warming device is working appropriately.
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1.9 Fuel Tanks
CHECK that the fuel tank is full.
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1.10 Pump Controller
(a) CHECK the main isolating switch is in the ‘ON’ position and secured in position where facilities are provided and, where fitted, the green power supply indicators are illuminated and that no red warning lamps are on. (b) CHECK all lights are functional by pressing the indicator test button, where fitted.
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1.11 Pump Controller Status
(a) CHECK the main isolating switch is in the ‘ON’ position and secured in position where facilities are provided and, where fitted, the green power supply indicators are illuminated and that no red warning lamps are on. (b) CHECK all lights are functional by pressing the indicator test button, where fitted.
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1.12 Pre Test Checks
(c) Where compression ignition engine driven pumpsets are installed, CHECK that water, oil, belt drives and exhaust condensate drains and cooling water valves are in the correct position. Check fuel water-trap/filter for water contamination. Rectify where required..
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1.13 Pump Starting Devices Compression Ignition Engine
(a) START each pumpset by reducing the applied water pressure to the starting device and for compression ignition engines run engine continuously for not less than 10 min on the first automatic start and check that the driver achieves full speed within 15 s of starting. (b) RESTART the pumpset using the manual starting device. (c) RECORD the starting pressures, test run time and the hour meter reading at completion of the test. ..................... kPa ..................... min ......................... h
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1.14 Run Test Checks
During and after the running period CHECK: (a) Pump operates at the correct discharge pressure. Record suction and discharge pressure. ..................... kPa ..................... kPa NOTE: The discharge pressures may vary with varied suction static pressure. An excessive negative suction pressure may indicate a suction partial blockage or partially closed valve. (b) Pump gland and drain (where applicable) operates efficiently. (c) Out-of-balance condition or abnormal noises are not evident. (d) All local and remote ‘pump running’ alarms operate. (e) Running speed is correct, and record the result. (f) Water, oil and fuel leaks are not evident and fittings on ancillary equipment are secure. (g) Battery charger or alternator/generator is operating at required value within tolerances. ........................ V (h) Engine stop mechanism returns to start position automatically. (i) Belt drives are in good condition. (j) Battery charger power failure alarm operates correctly. (k) Engine instrumentation is operating. Record the results. Oil pressure ..................... kPa Engine temp ………………….. °C Operating pressure ........ kPa (l) Flow is evident from the circulation relief valve when the pump is operating at shut-off head and ceases at the appropriate pressure. (m) Exhaust system is leak free. (n) Cooling water (heat exchanger cooled engines only) is discharging.
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1.15 Electric Motor Pumpset Precautions
Prior to commencing any test function: (a) CHECK all safety guards are in place and secure. (b) CHECK enclosure for corrosion and ingress of water, dust or insects.
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1.16 Pump Controller Status
CHECK that the main isolating switch is in the on position and secured in position where facilities are provided and, where fitted, the green power supply lamps are illuminated and that no red warning lamps are on. Ensure all lights are functional by pressing the lamp test button, where fitted.
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1.17 Pump Starting Devices
(a) START each pumpset by reducing the applied water pressure to the starting device and run motor continuously for at least 3 minutes. (b) RESTART each pumpset using the manual starting device and run motor continuously for at least 3 minutes. (c) RECORD the starting pressures and the run time at the completion of the test. ..................... kPa ..................... min
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1.18 Run Test Checks
During and after the running period CHECK: (a) Pump operates at the correct discharge pressures allowing for varying suction conditions. Record suction and discharge pressure. Suction ......... kPa Discharge ..... kPa (b) Pump glands and drain or mechanical seal(s) operate efficiently. (c) Out-of-balance condition or abnormal noises are not evident. (d) Both local and remote ‘pump
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1.19 Controller Batteries
(a) CHECK battery complies with details on identification plate fitted to the enclosure. (b) CHECK battery for corrosion, physical damage and security. (c) CHECK battery enclosure for corrosion, and the ingress of water, dust and insects. (d) CHECK float voltage of the battery and record. ....................V
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1.20 Restoration To Operational Condition all pumpsets
After completion of testing procedures, RETURN all equipment to the operational condition.
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Test Results of devices
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Testing comments/Suggestions/Defects
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Testing comments/Suggestions/Defects Photos
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