PDU-90 Configurator

PDU-90 Configurator
Name

First NameLast Name
Enter your email address*
example@example.com
Company
Enter your Company or Organization
Enter a Project or Identifier
Optional - For your use if you are working on multiple projects or units
In order to configure your PDU-90, you will need to:
- Enter some dimensions for the conveyor that the PDU-90 will be installed
- Select quantity and placement of the transfer belts in relation to the conveyor
- Enter some detail dimensions for the mounting brackets
- Select preferred motor controller

Conveyor Width, Roller Spacing and Zone Length

Select roller spacing spacing and then select the number of rollers it takes to fill the zone
Enter Maximum Load Weight in Kg*
Standard weight limit is 50Kg but Pulseroller can consider heavier load weights depending upon your application
Enter the between frame (BF) dimension "B" in mm of your conveyor*
Enter in whole mm. Range is from 380 to 820
Select roller spacing ("A") and zone length ("F") in number of rollers*

Select Transfer Belt Locations

Select which between roller locations you want to place up to 4 transfer belt cartridges. You must select a minimum of 2
3" - 7 Rollers*
3" - 8 Rollers*
3" - 9 Rollers*
3" - 10 Rollers*
3" - 11 Rollers*
3" - 12 Rollers*
3" - 13 Rollers*
75mm - 7 Rollers*
75mm - 8 Rollers*
75mm - 9 Rollers*
75mm - 10 Rollers*
75mm - 11 Rollers*
75mm - 12 Rollers*
75mm - 13 Rollers*
90mm - 6 Rollers*
90mm - 7 Rollers*
90mm - 8 Rollers*
90mm - 9 Rollers*
90mm - 10 Rollers*
90mm - 11 Rollers*
4" - 5 Rollers*
4" - 6 Rollers*
4" - 7 Rollers*
4" - 8 Rollers*
4" - 9 Rollers*
4" - 10 Rollers*

Describe as best you can the other or irregular roller spacing required
After you are done, click Next to continue on with the form and if there are questions, Pulseroller will contact you

Roller Interlocking Method

Interlocking method determines the length of the transfer belt units


Micro-V Interlocking	O-Band Interlocking

Please note: O-Band Interlocking is based upon standard Senergy grooves and spacing: 5mm grove radius, 32 mm groove center to center, and end groove 51 mm from end bearing. Contact Pulseroller for non-standard groove spacing requirements
Select your conveyor rollers interconnect method*
Error: You must have a conveyor Between Frame (BF) minimum dimension of 400 mm to select O-Band Interlocking. You have entered a value of {enterThe}. You must select Micro-V Interlocking for this BF dimension.

Mounting Options
You can choose to either provide your own mounting bracketry for the PDU-90 unit or provide some more of your conveyor dimensions and have Pulseroller include mounting brackets that fit your conveyor
Which Mounting Option would you like to choose*

Include Pulseroller fabricated bracketsProvide my own mounting brackets

Pulseroller Fabricated Bracket Details

Enter mounting related dimensions for your conveyor
Each PDU-90 can include Pulseroller designed mounting brackets on each side that mate to the bottom flange of your conveyor frame. By default, the bracket flange is the same width as the convyeor bottom flange. The mounting holes on both the conveyor bottom flange and the PDU-90's mounting bracket must align so that the transfer belts can be lifter through the spaces between the conveyor rollers.
Enter Conveyor Dimensions

Configuration needs to know frame height, flange width, frame to top of roller, and roller diameter.
Enter the frame's bottom flange dimension "D" in mm*
Enter whole number values only
Enter dimension "D1" in mm from the outer edge to the centerline of the mounting holes*
Enter dimension "D2" in mm for the mounting hole spacing*
Enter hole diameter dimension "D4" in mm. Default is 9 mm*
In general, it is assumed that the mounting holes on the conveyor bottom flange align with the conveyor roller spacing. If this is not the case, you will need to enter an offset dimension.
Enter the offset dimension "D3" in mm. If mounting holes align with conveyor roller centers, then enter 0
Select the roller diameter "G"*
Enter the frame height "C" in mm*
Enter whole number values only
Enter the dimension "E" in mm for top of frame to top of roller*
ERROR: The sum of C + E must be 158 mm or less for 3" or 75 mm roller spacing and 188 mm or less for 4" roller spacing
C + E
Frame height + top of roller from frame
Bracket Height Limit

Motor Controller
Please note that motor controllers are ordered separately. This selction determines which motor technology is used for the PDU-90's construction.


ConveyLinx-ERSC Networked Control - Std. Senergy	ConveyLinx-Ai2 Networked Control - Senergy-Ai

MotionLinx-Ai Networked Control - Senergy-Ai	EZ-QUBE-HTF Non-Networked - Std. Senergy Two units required - needs PLC I/O

Select the preferred motor controller*
Enter the Quantity of PDU-90 units you need*
Should be Empty:

PDU-90 Configurator

Conveyor Width, Roller Spacing and Zone Length

Select Transfer Belt Locations

Roller Interlocking Method

Mounting Options

Pulseroller Fabricated Bracket Details

Enter Conveyor Dimensions

Motor Controller