ROI Calculator

Labour Efficiency
Q2. How many minutes per shift could be saved by automating reporting on a single machine?
Operators
Maintenance
Supervision
Administration - Report generation
Q3. Through alerting, CenterPoint™ will direct the team to problems before they result in downtime. How many minutes per shift on a single machine can be saved by:
Production supervisors knowing when a machine is not meeting production targets?
Maintenance understanding when a machine is having issues before it stops production?
Alerting informing maintenance what the problem is before they arrive at the machine?
Calculation - Q2
Q2. Combined labour savings in min for operator, maintenance, supervision, administration per machine, per shift through automated data collection, reporting and real time alerting

Understand your Machine's Utilization
Q8. How many hours a shift do you schedule this machine?*
Q9. How many shifts per day do you schedule this machine?*
Q10. How many days per week do you schedule this machine?*
Q11. How many uplanned downtime minutes do you estimate per shift on this machine?

Understand Current Machine Efficiency
Q12. How many parts per hour average is this machine capable of running? (average for all part types)*
Q13. What is the average parts per hour this machine produces? (average for all part types)*

Understand Current Machine Quality
Q14. How many scrap parts are typically produced per shift? (average for all part types)*
Q15. How many good parts are typically produced per shift? (average for all part types)*

Understand the Cost of Poor Quality
Q18. If an inverted or incorrect fastener is welded and makes it into the finished goods bin, how many minutes does it take to find it and remove it prior to downstream processing?*
Q19. If an inverted or incorrect fastener is welded and is utilized in a downstream process, what is the cost associated?*
Q20. How often per year could an inverted or incorrect fastener event be expected on this machine? This is typically attributed to a weld proceed tolerance being configured too large.*
Q21. If weld expulsion occurs in the fastener threads, how many minutes does it take to locate it and clean the threads prior to a downstream process?*
Q22. If weld expulsion occurs in the fastener threads, and is utilized in a downstream process, what is the cost associated?*
Q23. How often per year could a weld expulsion occurring in the fastener threads be expected on this machine? This is typically attributed to an incorrect weld schedule.*

Setting Expectations
Q24. Through monitoring OEE with a reported KPI, an industry standard is an increase of 5-10%. What Increase is estimated for this machine/part?*
E8
H9
H15
B15
Current TEEP (Total Effective Equipment Performance)
Current OEE (Overall Equipment Efficiency)
OEE Improvement Expected
B24
B40
OEE Monthly Savings Expected
Labour Improvement Expected
F30
H30
J30
Potential Monthly Quality Event Savings
Total potential monthly savings
Average Monthly FF SaaS price:
Should be Empty:

Understand your Cost Structure