Assembly Inspection Checklist
Date:
-
Month
-
Day
Year
Date
VIN #
Production Order #
Ignition Key #
Uncrate (Employee #)
Assembly (Employee #)
Assembly Start Time
Hour Minutes
AM
PM
AM/PM Option
Assembly Finish Time
Hour Minutes
AM
PM
AM/PM Option
Rows
Pass
Fail
N/A
Exterior Parts Cosmetic Inspection (Seats, Plastics, Roll Cage, Fenders, Dash)
Grease all Zert Fittings (A-arms, Drive Shafts, etc.)
Fluids Levels Inspected (Radiator, Brake, Engine Oil) (mark with paint pen)
Ensure all intake boots are properly secured/tightened, removing filter and feeling for even seal Inspect electrical connections for excessive grease and proper contact
Front Suspension & Shocks Assembled & Torqued to Specification (32 ft. lbs.)
Rear Suspension & Shocks Assembled & Torqued to Specification (32 ft. lbs.)
Battery Installed and Fastened
Exhaust System Installed
Front & Rear Sway Bar Installed
Front Hood and Fenders Installed
EPS Installed
Front Bumper & Winch Installed / Connected
Cab Frame Assembly
Roof Assembly
Seat Back & Headrest Assembly
Seat Belts Installed
Bed Installed & Functions (mark hinge pins with paint pen)
Side Mirrors Installed
Windshield Installed
Connect all Electrical Connections
Wheels Installed / Tire Pressure to Specification (see tire sidewall for proper PSI) (mark with paint pen)
Vehicle Starts & Idles
Dash Functions (RPM, Fuel Gauge, Backlighting, etc.)
Additional Remarks
Did vehicle meet all Assembly Requirements?
Did vehicle meet all Assembly Requirements?
Yes
No
If No explain:
Does vehicle require any Repairs?
Yes
No
If No explain:
Quality Inspection Checklist
Date:
VIN #
Production Order #
QC (Employee #)
Rows
Pass
Fail
N/A
Walk Around Visual Cosmetic Inspection (Seats, Plastics, Roll Cage, Fenders, Dash, Wheels)
Front & Rear Fenders and Mating Plastic parts are Cosmetically Acceptable
Verify all Suspension Hardware is marked with Assembly Paint Pen (mark with QC Paint Pen)
Alignment of Front Tires , Jam Nut Installed & Cotter Pin Installed Ensure all intake boots are properly secured/tightened, removing filter and feeling for even seal
Vehicle Idles
Vehicle Shifts Easily into all Gears at Idle
Headlights (Parking Lights, High & Low Beam)
Turn Signals Function
Brake Lights Function
Horn Functions
Tilt Steering Wheel Functions Properly
Dump Bed Functions and Hinge Pins Installed Properly
Tail Gate Functions
Parking Brake Holds on Incline Test
Primary Brakes Function during Test Drive
Vehicle does not pull to the Left or Right with hands off steering wheel (< 15 mph)
No abnormal sounds while driving in 2WD (perform figure 8 pattern both left & right)
No abnormal sounds while driving in 4WD (perform figure 8 pattern both left & right)
Vehicle Accelerates under Normal Load with no Issues or Sounds
Steering Wheel Aligned and Torqued to Specification (25 ft. lbs.)
Radiator Fan Comes On (pulling air from front to rear)
No Visible Fluid Leaks after Test Drive (antifreeze, brake fluid, oil)
Cosmetic Exterior Walk Around
Decals Are Installed and Match Production Order
Does the vehicle meet all Quality Requirements?
Switches Light Up & Dash Readout Functions
Windshield & Hardware match Vehicle Model
Customer Orientation Bag (Manuals, Tools, Winch Controller)
Does vehicle meet all Quality Requirements?
Yes
No
CE (Employee #)
If No explain:
Does vehicle require any Repairs?
Yes
No
If No explain:
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