Crane Inspection Forms

  • Crane Inspection Forms

    This form is to be used for the Jib and Overhead Cranes

  • Person Performing The Inspection

  • Date
     - -

  • Jib Crane -01A

  • Daily Pre-Operational Checklist

  • Crane Location - S/N-07506-01A    Crane Serial # - S/N-07506-01A/ JMA3773NH

  • Type of Inspection*
  • JC-01A Emergency Stop Button*

  • Emergency Stop Button Possible Deficiencies

    Missing, damaged, not working

  • JC-01A Push Button*

  • Push Button Possible Deficiencies

    Sticking Button. torn or missing boot, not working

  • JC-01A Pendant Housing*

  • Pendant Housing Possible Deficiencies

    Damaged, Cracked

  • JC-01A Pendant Cable*

  • Pendant Cable Possible Deficiencies

    Pulled out, Torn, Strain relief disconnected

  • JC-01A Festoon Cables & Tracks*

  • Festoon Cables & Tracks Possible Deficiencies

    Damaged, Torn, carriers jamming, cable loops fallen

  • JC-01A Upper Limit Switch*

  • Upper Limit Switch Possible Deficiencies

    Hook block does not stop before contacting hoist

  • JC-01A Bridge Brakes*

  • Bridge Brakes Possible Deficiencies

    Excessive coasting, noisy

  • JC-01A Trolley Brakes*

  • Trolley Brakes Possible Deficiencies

    Excessive coasting, noisy

  • JC-01A Hoist Brakes*

  • Hoist Brakes Possible Deficiencies

    Does not stop immediately, noisy

  • JC-01A Load Hook*

  • Load Hook Possible Deficiencies

    Spread, worn seat, difficult to turn

  • JC-01A Safety Latch*

  • Safety Latch Possible Deficiencies

    Damaged, missing spring, missing

  • JC-01A Lower Block*

  • Lower Block Possible Deficiencies

    Capsized, damaged

  • JC-01A Lower Limit Switch*

  • Lower Limit Sitch Possible Deficiencies

    Hook touches floor

  • JC-01A Load Chain*

  • Load Chain Possible Deficiencies

    Nicks, gouges, weld spatter, twists, wear, streatched links

  • Jib Crane -01B

  • Daily Pre-Operational Checklist

  • Crane Location - S/N-07506-01B   Crane Serial # - S/N-07506-01B/ JMA3775NH

  • Type of Inspection*
  • JC-01B Emergency Stop Button*

  • Emergency Stop Button Possible Deficiencies

    Missing, damaged, not working

  • JC-01B Push Button*

  • Push Button Possible Deficiencies

    Sticking Button. torn or missing boot, not working

  • JC-01B Pendant Housing*

  • Pendant Housing Possible Deficiencies

    Damaged, Cracked

  • JC-01B Pendant Cable*

  • Pendant Cable Possible Deficiencies

    Pulled out, Torn, Strain relief disconnected

  • JC-01B Festoon Cables & Tracks*

  • Festoon Cables & Tracks Possible Deficiencies

    Damaged, Torn, carriers jamming, cable loops fallen

  • JC-01B Upper Limit Switch*

  • Upper Limit Switch Possible Deficiencies

    Hook block does not stop before contacting hoist

  • JC-01B Bridge Brakes*

  • Bridge Brakes Possible Deficiencies

    Excessive coasting, noisy

  • JC-01B Trolley Brakes*

  • Trolley Brakes Possible Deficiencies

    Excessive coasting, noisy

  • JC-01B Hoist Brakes*

  • Hoist Brakes Possible Deficiencies

    Does not stop immediately, noisy

  • JC-01B Load Hook*

  • Load Hook Possible Deficiencies

    Spread, worn seat, difficult to turn

  • JC-01B Safety Latch*

  • Safety Latch Possible Deficiencies

    Damaged, missing spring, missing

  • JC-01B Lower Block*

  • Lower Block Possible Deficiencies

    Capsized, damaged

  • JC-01B Lower Limit Switch*

  • Lower Limit Sitch Possible Deficiencies

    Hook touches floor

  • JC-01B Load Chain*

  • Load Chain Possible Deficiencies

    Nicks, gouges, weld spatter, twists, wear, streatched links

  • Jib Crane -01C

  • Daily Pre-Operational Checklist

  • Crane Location - S/N-07506-01C   Crane Serial # - S/N-07506-01C/ JMA1728RM

  • Type of Inspection*
  • JC-01C Emergency Stop Button*

  • Emergency Stop Button Possible Deficiencies

    Missing, damaged, not working

  • JC-01C Push Button*

  • Push Button Possible Deficiencies

    Sticking Button. torn or missing boot, not working

  • JC-01C Pendant Housing*

  • Pendant Housing Possible Deficiencies

    Damaged, Cracked

  • JC-01C Pendant Cable*

  • Pendant Cable Possible Deficiencies

    Pulled out, Torn, Strain relief disconnected

  • JC-01C Festoon Cables & Tracks*

  • Festoon Cables & Tracks Possible Deficiencies

    Damaged, Torn, carriers jamming, cable loops fallen

  • JC-01C Upper Limit Switch*

  • Upper Limit Switch Possible Deficiencies

    Hook block does not stop before contacting hoist

  • JC-01C Bridge Brakes*

  • Bridge Brakes Possible Deficiencies

    Excessive coasting, noisy

  • JC-01C Trolley Brakes*

  • Trolley Brakes Possible Deficiencies

    Excessive coasting, noisy

  • JC-01C Hoist Brakes*

  • Hoist Brakes Possible Deficiencies

    Does not stop immediately, noisy

  • JC-01C Load Hook*

  • Load Hook Possible Deficiencies

    Spread, worn seat, difficult to turn

  • JC-01C Safety Latch*

  • Safety Latch Possible Deficiencies

    Damaged, missing spring, missing

  • JC-01C Lower Block*

  • Lower Block Possible Deficiencies

    Capsized, damaged

  • JC-01C Lower Limit Switch*

  • Lower Limit Sitch Possible Deficiencies

    Hook touches floor

  • JC-01C Load Chain*

  • Load Chain Possible Deficiencies

    Nicks, gouges, weld spatter, twists, wear, streatched links

  • Jib Crane -01D

  • Daily Pre-Operational Checklist

  • Crane Location - S/N-07506-01D   Crane Serial # - S/N-07506-01D/ JMA3774NH

  • Type of Inspection*
  • JC-01D Emergency Stop Button*

  • Emergency Stop Button Possible Deficiencies

    Missing, damaged, not working

  • JC-01D Push Button*

  • Push Button Possible Deficiencies

    Sticking Button. torn or missing boot, not working

  • JC-01D Pendant Housing*

  • Pendant Housing Possible Deficiencies

    Damaged, Cracked

  • JC-01D Pendant Cable*

  • Pendant Cable Possible Deficiencies

    Pulled out, Torn, Strain relief disconnected

  • JC-01D Festoon Cables & Tracks*

  • Festoon Cables & Tracks Possible Deficiencies

    Damaged, Torn, carriers jamming, cable loops fallen

  • JC-01D Upper Limit Switch*

  • Upper Limit Switch Possible Deficiencies

    Hook block does not stop before contacting hoist

  • JC-01D Bridge Brakes*

  • Bridge Brakes Possible Deficiencies

    Excessive coasting, noisy

  • JC-01DTrolley Brakes*

  • Trolley Brakes Possible Deficiencies

    Excessive coasting, noisy

  • JC-01D Hoist Brakes*

  • Hoist Brakes Possible Deficiencies

    Does not stop immediately, noisy

  • JC-01D Load Hook*

  • Load Hook Possible Deficiencies

    Spread, worn seat, difficult to turn

  • JC-01D Safety Latch*

  • Safety Latch Possible Deficiencies

    Damaged, missing spring, missing

  • JC-01D Lower Block*

  • Lower Block Possible Deficiencies

    Capsized, damaged

  • JC-01D Lower Limit Switch*

  • Lower Limit Sitch Possible Deficiencies

    Hook touches floor

  • JC-01D Load Chain*

  • Load Chain Possible Deficiencies

    Nicks, gouges, weld spatter, twists, wear, streatched links

  • Jib Crane -02

  • Daily Pre-Operational Checklist

  • Crane Location - S/N-07506-02   Crane Serial # - S/N-07506-02/ JMA3796NH

  • Type of Inspection*
  • JC-02 Emergency Stop Button*

  • Emergency Stop Button Possible Deficiencies

    Missing, damaged, not working

  • JC-02 Push Button*

  • Push Button Possible Deficiencies

    Sticking Button. torn or missing boot, not working

  • JC-02 Pendant Housing*

  • Pendant Housing Possible Deficiencies

    Damaged, Cracked

  • JC-02 Pendant Cable*

  • Pendant Cable Possible Deficiencies

    Pulled out, Torn, Strain relief disconnected

  • JC-02 Festoon Cables & Tracks*

  • Festoon Cables & Tracks Possible Deficiencies

    Damaged, Torn, carriers jamming, cable loops fallen

  • JC-02 Upper Limit Switch*

  • Upper Limit Switch Possible Deficiencies

    Hook block does not stop before contacting hoist

  • JC-02 Bridge Brakes*

  • Bridge Brakes Possible Deficiencies

    Excessive coasting, noisy

  • JC-02 Trolley Brakes*

  • Trolley Brakes Possible Deficiencies

    Excessive coasting, noisy

  • JC-02 Hoist Brakes*

  • Hoist Brakes Possible Deficiencies

    Does not stop immediately, noisy

  • JC-02 Load Hook*

  • Load Hook Possible Deficiencies

    Spread, worn seat, difficult to turn

  • JC-02 Safety Latch*

  • Safety Latch Possible Deficiencies

    Damaged, missing spring, missing

  • JC-02 Lower Block*

  • Lower Block Possible Deficiencies

    Capsized, damaged

  • JC-02 Lower Limit Switch*

  • Lower Limit Sitch Possible Deficiencies

    Hook touches floor

  • JC-02 Load Chain*

  • Load Chain Possible Deficiencies

    Nicks, gouges, weld spatter, twists, wear, streatched links

  •  Kone Overhead Crane

  • Manufacturer - Kone Crane            Serial # 5073-9448 (A37579)

    Capacity - 5 Ton

  • Type of Inspection*
  • OC - 1 Block*

  • Block Possible Deficiencies

    Visually observe operation of the block for anything abnormal, look for signs of inadequate performance, corrosion, deformation, loose or missing components, deterioration, proper lubrication, visibal signs of external cracks, needs for adjustment

  • OC - 1 Hook*

  • Hook Possible Deficiencies

    Excessive throat opening 15% bent or twisted more than 10 degrees, damaged hook latch, wear, chemical damage, worn hook bearing. Cracks (use dye penetrant, magnetic or other suitable detection method)

    Check that the hook moves freely in every allowed direction

    Check that the safety latch fucntions properly

  • OC - 1 Wire Ropes (Cables)*

  • Wire Ropes (Cables) Possible Deficiencies

    Check the wire rope visually for kinking, crushing, corrosion, broken wires, and broken strands

    Check visually that the wire rope lays in the grooves of the drum and in the rope sheaves

  • OC - 1 Pendant*

  • Pendant Control Possible Deficiencies

    Check pendant for cracks or other signs of wear in the housing, and for loose or broken buttons

    Verify that all pushbuttons and switches correspond to their intended functions and directions

    Check the operation of the emergency button

  • OC - 1 Hoist*

  • Hoist Possible Deficiencies

    Verify that the upper limit switches operate properly

    Verify that the lower limit switch operates properly

    Listen for abnormal noises

     

  • OC - 1 Trolley Drift*

  • Brake Mechanism Possible Deficiencies

    Slippage or excessive drift

  • OC - 1 Bridge Drift*

  • Brake Mechanism Possible Deficiencies

    Slippage or excessive drift

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