Crane Inspection Forms

  • Crane Inspection Forms

    This form is to be used for the Jib and Overhead Cranes

  • Person Performing The Inspection

  •  - -

  • Jib Crane -01A

  • Daily Pre-Operational Checklist

  • Crane Location - S/N-07506-01A    Crane Serial # - S/N-07506-01A/ JMA3773NH

  • Emergency Stop Button Possible Deficiencies

    Missing, damaged, not working

  • Push Button Possible Deficiencies

    Sticking Button. torn or missing boot, not working

  • Pendant Housing Possible Deficiencies

    Damaged, Cracked

  • Pendant Cable Possible Deficiencies

    Pulled out, Torn, Strain relief disconnected

  • Festoon Cables & Tracks Possible Deficiencies

    Damaged, Torn, carriers jamming, cable loops fallen

  • Upper Limit Switch Possible Deficiencies

    Hook block does not stop before contacting hoist

  • Bridge Brakes Possible Deficiencies

    Excessive coasting, noisy

  • Trolley Brakes Possible Deficiencies

    Excessive coasting, noisy

  • Hoist Brakes Possible Deficiencies

    Does not stop immediately, noisy

  • Load Hook Possible Deficiencies

    Spread, worn seat, difficult to turn

  • Safety Latch Possible Deficiencies

    Damaged, missing spring, missing

  • Lower Block Possible Deficiencies

    Capsized, damaged

  • Lower Limit Sitch Possible Deficiencies

    Hook touches floor

  • Load Chain Possible Deficiencies

    Nicks, gouges, weld spatter, twists, wear, streatched links

  • Jib Crane -01B

  • Daily Pre-Operational Checklist

  • Crane Location - S/N-07506-01B   Crane Serial # - S/N-07506-01B/ JMA3775NH

  • Emergency Stop Button Possible Deficiencies

    Missing, damaged, not working

  • Push Button Possible Deficiencies

    Sticking Button. torn or missing boot, not working

  • Pendant Housing Possible Deficiencies

    Damaged, Cracked

  • Pendant Cable Possible Deficiencies

    Pulled out, Torn, Strain relief disconnected

  • Festoon Cables & Tracks Possible Deficiencies

    Damaged, Torn, carriers jamming, cable loops fallen

  • Upper Limit Switch Possible Deficiencies

    Hook block does not stop before contacting hoist

  • Bridge Brakes Possible Deficiencies

    Excessive coasting, noisy

  • Trolley Brakes Possible Deficiencies

    Excessive coasting, noisy

  • Hoist Brakes Possible Deficiencies

    Does not stop immediately, noisy

  • Load Hook Possible Deficiencies

    Spread, worn seat, difficult to turn

  • Safety Latch Possible Deficiencies

    Damaged, missing spring, missing

  • Lower Block Possible Deficiencies

    Capsized, damaged

  • Lower Limit Sitch Possible Deficiencies

    Hook touches floor

  • Load Chain Possible Deficiencies

    Nicks, gouges, weld spatter, twists, wear, streatched links

  • Jib Crane -01C

  • Daily Pre-Operational Checklist

  • Crane Location - S/N-07506-01C   Crane Serial # - S/N-07506-01C/ JMA1728RM

  • Emergency Stop Button Possible Deficiencies

    Missing, damaged, not working

  • Push Button Possible Deficiencies

    Sticking Button. torn or missing boot, not working

  • Pendant Housing Possible Deficiencies

    Damaged, Cracked

  • Pendant Cable Possible Deficiencies

    Pulled out, Torn, Strain relief disconnected

  • Festoon Cables & Tracks Possible Deficiencies

    Damaged, Torn, carriers jamming, cable loops fallen

  • Upper Limit Switch Possible Deficiencies

    Hook block does not stop before contacting hoist

  • Bridge Brakes Possible Deficiencies

    Excessive coasting, noisy

  • Trolley Brakes Possible Deficiencies

    Excessive coasting, noisy

  • Hoist Brakes Possible Deficiencies

    Does not stop immediately, noisy

  • Load Hook Possible Deficiencies

    Spread, worn seat, difficult to turn

  • Safety Latch Possible Deficiencies

    Damaged, missing spring, missing

  • Lower Block Possible Deficiencies

    Capsized, damaged

  • Lower Limit Sitch Possible Deficiencies

    Hook touches floor

  • Load Chain Possible Deficiencies

    Nicks, gouges, weld spatter, twists, wear, streatched links

  • Jib Crane -01D

  • Daily Pre-Operational Checklist

  • Crane Location - S/N-07506-01D   Crane Serial # - S/N-07506-01D/ JMA3774NH

  • Emergency Stop Button Possible Deficiencies

    Missing, damaged, not working

  • Push Button Possible Deficiencies

    Sticking Button. torn or missing boot, not working

  • Pendant Housing Possible Deficiencies

    Damaged, Cracked

  • Pendant Cable Possible Deficiencies

    Pulled out, Torn, Strain relief disconnected

  • Festoon Cables & Tracks Possible Deficiencies

    Damaged, Torn, carriers jamming, cable loops fallen

  • Upper Limit Switch Possible Deficiencies

    Hook block does not stop before contacting hoist

  • Bridge Brakes Possible Deficiencies

    Excessive coasting, noisy

  • Trolley Brakes Possible Deficiencies

    Excessive coasting, noisy

  • Hoist Brakes Possible Deficiencies

    Does not stop immediately, noisy

  • Load Hook Possible Deficiencies

    Spread, worn seat, difficult to turn

  • Safety Latch Possible Deficiencies

    Damaged, missing spring, missing

  • Lower Block Possible Deficiencies

    Capsized, damaged

  • Lower Limit Sitch Possible Deficiencies

    Hook touches floor

  • Load Chain Possible Deficiencies

    Nicks, gouges, weld spatter, twists, wear, streatched links

  • Jib Crane -02

  • Daily Pre-Operational Checklist

  • Crane Location - S/N-07506-02   Crane Serial # - S/N-07506-02/ JMA3796NH

  • Emergency Stop Button Possible Deficiencies

    Missing, damaged, not working

  • Push Button Possible Deficiencies

    Sticking Button. torn or missing boot, not working

  • Pendant Housing Possible Deficiencies

    Damaged, Cracked

  • Pendant Cable Possible Deficiencies

    Pulled out, Torn, Strain relief disconnected

  • Festoon Cables & Tracks Possible Deficiencies

    Damaged, Torn, carriers jamming, cable loops fallen

  • Upper Limit Switch Possible Deficiencies

    Hook block does not stop before contacting hoist

  • Bridge Brakes Possible Deficiencies

    Excessive coasting, noisy

  • Trolley Brakes Possible Deficiencies

    Excessive coasting, noisy

  • Hoist Brakes Possible Deficiencies

    Does not stop immediately, noisy

  • Load Hook Possible Deficiencies

    Spread, worn seat, difficult to turn

  • Safety Latch Possible Deficiencies

    Damaged, missing spring, missing

  • Lower Block Possible Deficiencies

    Capsized, damaged

  • Lower Limit Sitch Possible Deficiencies

    Hook touches floor

  • Load Chain Possible Deficiencies

    Nicks, gouges, weld spatter, twists, wear, streatched links

  •  Kone Overhead Crane

  • Manufacturer - Kone Crane            Serial # 5073-9448 (A37579)

    Capacity - 5 Ton

  • Block Possible Deficiencies

    Visually observe operation of the block for anything abnormal, look for signs of inadequate performance, corrosion, deformation, loose or missing components, deterioration, proper lubrication, visibal signs of external cracks, needs for adjustment

  • Hook Possible Deficiencies

    Excessive throat opening 15% bent or twisted more than 10 degrees, damaged hook latch, wear, chemical damage, worn hook bearing. Cracks (use dye penetrant, magnetic or other suitable detection method)

    Check that the hook moves freely in every allowed direction

    Check that the safety latch fucntions properly

  • Wire Ropes (Cables) Possible Deficiencies

    Check the wire rope visually for kinking, crushing, corrosion, broken wires, and broken strands

    Check visually that the wire rope lays in the grooves of the drum and in the rope sheaves

  • Pendant Control Possible Deficiencies

    Check pendant for cracks or other signs of wear in the housing, and for loose or broken buttons

    Verify that all pushbuttons and switches correspond to their intended functions and directions

    Check the operation of the emergency button

  • Hoist Possible Deficiencies

    Verify that the upper limit switches operate properly

    Verify that the lower limit switch operates properly

    Listen for abnormal noises

     

  • Brake Mechanism Possible Deficiencies

    Slippage or excessive drift

  • Brake Mechanism Possible Deficiencies

    Slippage or excessive drift

  •  
  • Should be Empty: