CVL-RM South Mechanical Round Sheet
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Date
Shift:
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Name:
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Not Used:
Not Used
Straightener #1
OK
Needs Repair
Repaired
Notes (below)
GO TO STR PULPIT, CHECK WITH OPERATOR
FOR ANY ISSUES. USE CAMERAS IF NEEDED.
GO TO STR BASEMENT AND CHECK FOR WATER
OR OTHER ISSUES
GO TO THE CATWALK BEHIND THE STR.
OBSERVE ANY ISSUES WITH GEARBOXES,
ROLL SHAFTS, ETC
Straightener #1 Lube Oil
OK
Needs Repair
Repaired
Notes (below)
CHECK LEVEL.
CHECK FOR PRESSURE.
CHECK FOR ANY LEAKS ON THE SYSTEM AND MACHINE.
Straightener #1 Notes:
Straightener #2
OK
Needs Repair
Repaired
Notes (below)
GO TO STR PULPIT, CHECK WITH OPERATOR
FOR ANY ISSUES. USE CAMERAS IF NEEDED.
GO TO STR BASEMENT AND CHECK FOR WATER
OR OTHER ISSUES
GO TO THE CATWALK BEHIND THE STR.
OBSERVE ANY ISSUES WITH GEARBOXES,
ROLL SHAFTS, ETC
Straightener #2 Lube Oil
OK
Needs Repair
Repaired
Notes (below)
CHECK LEVEL.
CHECK FOR PRESSURE.
CHECK FOR ANY LEAKS ON THE SYSTEM AND MACHINE.
Straightener #2 Notes:
Collecting Bed
OK
Needs Repair
Repaired
Notes (below)
CHECK WITH STR OPERATOR FOR CLB ISSUES
BRAKING SLIDE PLATES
R3 ROLL LINE PLATES
#1 CHAINS
#2 CHAINS
#3 CHAINS
#3 CHAIN DOGS
Collecting Bed Hydraulics
LEVEL
TEMP
COLLECTING BED HYDRAULIC TANK
Collecting Bed Notes:
Cold Saw #1
OK
Needs Repair
Repaired
Notes (below)
GO TO THE SAW PULPIT AND CHECK WITH
OPERATOR FOR ANY ISSUES
INSPECT R3 ROLLS AND PLATES FROM THE COL.BED
EXIT TO SHEAR ENTRY. NOTE ANY PROBLEMS.
INSPECT SMALL DROP TABLE, CYLINDER,HOSES,
SHACKLES, AND PLATES
INSPECT BIG DROP TABLE, CYLINDER,HOSES,
SHACKLES, AND PLATES
INSPECT THE SAW TRAVERSE CYLINDER TRANSDUCER CABLE
LUBE AND WATER LINES.
INSPECT SAW MOTOR, SLED, AND BELT AREA.
High Pressure Ware System #1
OK
NEEDS REPAIR
REPAIRED
SEE NOTES BELOW
CHECK THE AJAX HIGH PRESSURE WATER PUMP #1
CHECK THE GAR DENVER HIGH PRESSURE WATER PUMP #2
CLEAN WATER TRAP IN BASEMENT
CHECK OIL LEVEL IN DENVER WATER PUMP #2
Items:
PRESSURE
LEVEL
HIGH PRESSURE WATER SYSTEM
Cold Saw #1 Hydraulics
SYSTEM PRESSURE
CASE PRESSURE (PUMPS 1-4)
PUMP#1
PUMP#2
PUMP#3
PUMP#4
NOTE THE CLAMP PRESSURE
Cold Saw #1 Hydraulics
Saw Hydraulic Tank
Cold Saw Hydraulic Level
Hydraulic Temperature
Cold Saw #1, Gauge Car Hydraulic System
PRESSURE
LEVEL
#1 SAW GAUGE CAR
#2 SAW GAUGE CAR
Inspect the saw festoon cables, trolleys, tracks, and lasers.
Cold Saw #1 Notes
Shear Entry
OK
NEEDS REPAIR
REPAIRED
SEE NOTES BELOW
Crowder rolls #1
Crowder rolls #2
Pusher #1
Pusher #2
Pusher #3
Shear Gauge Cars
OK
NEEDS REPAIR
REPAIRED
SEE NOTES BELOW
#3 gauge car cylinder
#4 gauge car cylinder
#5 gauge car cylinder
Inspect the saw festoon cables, trolleys, track, and lasers.
Cold Shear Lube System
PRESSURE
LEVEL
Check the shear lube system
Cold Shear Notes:
Cold Saw #2
OK
Needs Repair
Repaired
Notes (below)
GO TO THE SAW PULPIT AND CHECK WITH
OPERATOR FOR ANY ISSUES
INSPECT R3 ROLLS AND PLATES FROM THE SHEAR EXIT TO PILER ENTRY. NOTE ANY PROBLEMS.
INSPECT THE SAW TRAVERSE CYLINDER TRANSDUCER CABLE
LUBE AND WATER LINES.
INSPECT SAW MOTOR, SLED, DRIVE SHAFT AND AREA.
High Pressure Water System Cold Saw #2
OK
NEEDS REPAIR
REPAIRED
SEE NOTES BELOW
CHECK PUMP #1
CHECK OIL LEVEL, PUMP #1
CHECK PUMP #2
CHECK OIL LEVEL, PUMP #2
CHECK HIGH/LOWER VALVES AT COLUMN LINE
Cold Saw #2 Hydraulics
SYSTEM PRESSURE
CASE PRESSURE (PUMPS 1-3)
PUMP#1
PUMP#2
PUMP#3
BYPASS PUMP
Cold Saw #2 Notes:
NORTH AND SOUTH E-HOUSES
SOUTH E-HOUSE
NORTH E-HOUSE
TEMPERATURE
Notes:
P1 STACKER
OK
NEEDS REPAIR
REPAIRED
SEE NOTES
GO TO STACKER PULPIT, CHECK
WITH OPERATOR FOR ANY ISSUES.
VISUALLY INSPECT P1 MOTORS, SENSORS
AND CABLES.
INSPECT P1 BASEMENT FOR STANDING
WATER. PUMP DOWN IF NECESSARY. NOTE IF
BASEMENT WAS PUMPED DOWN.
INSPECT P1 FOR HYDRAULIC LEAKS.
INSPECT P1 CYLINDER ENDS AND PINS.
P1 HYDRAULICS
TEMPERATURE
LEVEL
RECORD THE LEVEL AND TEMP.
Notes:
P2 STACKER
OK
NEEDS REPAIR
REPAIRED
SEE NOTES
GO TO STACKER PULPIT, CHECK
WITH OPERATOR FOR ANY ISSUES.
VISUALLY INSPECT P2 MOTORS, SENSORS
AND CABLES.
INSPECT P2 BASEMENT FOR STANDING
WATER. PUMP DOWN IF NECESSARY. NOTE IF
BASEMENT WAS PUMPED DOWN.
INSPECT P2 FOR HYDRAULIC LEAKS.
INSPECT P2 CYLINDER ENDS AND PINS.
INSPECT THE TRANSLATING TROLLEYS
(LIFT, LOWER,TRAVEL,CHAIN TENSION)
INSPECT THE TRANSLATING TROLLEY
MOTOR,GEARBOX, AND COUPLING.
INSPECT P2 FOR LUBE OIL OR GREASE LEAKS
CHECK THE CHAIN AUTO LUBRICATION DRUM
FOR OIL. IF LOW REPLACE DRUM.
P2 HYDRAULICS
TEMPERATURE
LEVEL
RECORD THE LEVEL AND TEMP.
Notes:
BANDERS
NORTH
SOUTH
PRODUCTION DIRECTION
BANDERS
OK
NEEDS REPAIR
REPAIRED
SEE NOTES
GO TO THE BANDER STATION
CHECK WITH OPERATOR FOR ISSUES
CHECK R7 ROLLS AND MOTORS FOR OPERATION,
NOTE ANY ROLLS NOT RUNNING.
CHECK PHOTO EYES ON R7 ROLL LINE
BANDER #1
BANDER #2
BANDER #3
BANDER #4
Notes:
BANDER HYDRAULICS
PRESSURE
TEMPERATURE
LEVEL
#1 BANDER
#2 BANDER
#3 BANDER
#4 BANDER
S1/S2 FINISHING EQUIPMENT
OK
NEEDS REPAIRED
REPAIRED
NOTES
INSPECT S1 SHIPPING SKIDS
INSPECT MOTORS AND ROLLS IN S1 WAREHOUSE
INSPECT S2 SHIPPING SKIDS
INSPECT S2 BUNDLE TURNERS
INSPECT MOTORS AND ROLLS IN S2 WAREHOUSE
Notes:
S1/S2 HYDRAULICS
PRESSURE
TEMPERATURE
LEVEL
SOUTH COMPACTORS
SOUTH BUNDLE TURNERS
Notes:
S1/S2 HYDRAULICS
OK
NEEDS REPAIRED
REPAIRED
NOTES
CHECK WITH OPERATOR FOR ANY ISSUES
RECORD OIL LEVEL FOR OFFLINE SAW
NORTH WAREHOUSE BANDING EQUIPMENT
OK
NEEDS REPAIRED
REPAIRED
NOTES
INSPECT NORTH WAREHOUSE SHIPPING SKIDS
INSPECT MOTORS AND ROLLS IN NORTH WAREHOUSE
INSPECT NORTH WAREHOUSE BUNDLE TURNERS
INSPECT MOTORS AND ROLLS IN NORTH WAREHOUSE
Notes:
NORTH WAREHOUSE HYDRAULICS
PRESSURE
TEMPERATURE
LEVEL
NORTH COMPACTORS
NORTH BUNDLE TURNERS
Notes:
Attach Picture
Attach Another Picture
Attach Another Picture
NOTE ANY DELAYS SUSTAINED DURING YOUR SHIFT
NOTE ANY ISSUES EXPERIENCED
NOTE ANY BREAKDOWN WORK ORDER NUMBERS FOR DELAYS 15 MIN OR GREATER. ALSO NOTE ANY FOLLOW UP WORK ORDERS FOR ISSUES STILL NEEDING REPAIR
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